this is not the first time we sent to Russian a container type drilling waste management system. In order to ensure the machine run smoothly in the cold weather, the Russian customers have been like this kind of the design of the container, the operator can operate all indoor equipment operation, the standard container size also facilitate maritime transportation.
Customized the waste management system configuration is as follows:
Vertical cuttings dryer is one of the core equipment of drilling waste management system, it is mainly used for dry waste mud, in order to obtain a large number of dry solid phase and liquid phase. Drying device in the project is designed as GN D version of the model, the normal speed is 900rpm, equipped with air knife system and flushing screen and liquid circulation tank cleaning system, prevent the sieve basket of congestion.
Hose pump is used to transfer the waste material into the dryer. An advantage of using the hose pump is making it and the high density type waste transportation pump better coordination with the work. Screw conveyor installed in the dryer unit, used to discharge solid into the container. Outside the containers, boxes and waste collecting waste from the conveyor belt. The spam inbox is designed by GN to facilitate further cover transport harmful substances.
GN solids control has provide Baker hughes of Russia 4 sets, including the vertical cuttings dryer and VFD model decanter centrifuge waste management system. Their operators built a very large canvas house, the placement of the whole system in the canvas inside of a house, can make the whole system under the condition for better work when the weather temperature is very low better work.
At present, the company has 40 sets of design and manufacture of the dryer for the customer, some unit adopts the modular design, easy site layout, and other customers in order to make waste disposal fully, also adopted a system of anti-skid and decanter centrifuge.
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Published: 13 June 2016
After 3 years preparation, GN Solids Control company opened his 2nd new factory in Beijing, and brought in many advanced new processing machine for the new factory. It is only 2km away from the 1rst new factory. It is easy for management and easy for visitors to check GN factories and facilities.
After the opening of the 2nd factory, GN Solids Control is among the leading companies worldwide for centrifuge design and manufacturing. And GN is the few manufactures who have super high speed dynamic balancing machine, and has the ability for big bowl and super high speed centrifuge manufacturing. GN is capable for big quantity orders and urgent orders.
Main business of the 2nd new factory of GN Solids Control:
1) Centrifuge is the most competitive products for GN Solids Control. As the main function, the 2nd factory is build for centrifuge fabrication.
2) Vertical cuttings dryer is normally used together with centrifuge for drilling waste management. And it is technology rich equipment the same with centrifuge. The manufacturing of Vertical cuttings dryer requests dynamic balancing machine and many other CNC machines. So the VG dryer will also be made and processed in the new factory.
3) Shaker screen as one of the most important spare parts for drilling rig site, users have to replace it every week every month for every shaker. It is a big cost. In order to save cost of our clients, GN Solids Control built an automatic manufacturing line for high quality replacement shaker screen in the new factory. It can reduce the cost of screen process and increase the screen quality.
Many clients may worry about the delivery time of centrifuges and vertical cuttings dryer during GN moving the processing lines from the major factory to the 2nd new factory. It is no issue. GN Solids Control keep enough stock for centrifuges and dryer, we can delivery in very short time. For centrifuges, GN makes stock from the mini size 9’’ to popular size 14’’ and big bowl big size 18’’ and 22’’. Especially for the popular size 14’’, GN Solids Control can delivery in very short time. For Qty within 20 sets, 3 weeks delivery time.
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Published: 12 June 2016
GN premium high standard high speed centrifuge is a perfect choice for drilling mud and drilling waste treatment. GN offer 14’’, 18’’ and 22’’ decanter centrifuge for drilling mud and drilling waste treatment. It can also be used for waste water treatment and other applications.
Some weeks ago, GN Solids Control company dispatched a batch of shipment for a middle east job site. There are high speed decanter centrifuge 14’’ and 18’’ included in the shipment.
Parameters of the 14’’ and 18’’ drilling waste decanter centrifuge for middle east jobsite:
1) All the centrifuges are made per international high standard. The centrifuge bowl is made from duplex stainless steel (SS2205) by centrifugal casting. It is more durable than SS316L or SS304.
2) All the centrifuges equipped with ATEX zone 1 standard explosion proof VFD control panel. The centrifuge VFD control panel is equipped with ATEX standard air conditional for cooling down. It is specially designed for the high temperature area, and especially suitable for the offshore drilling rigs in Middle East and Affric, where it is high temperature and with high humidity. The VFD control panel is controlled by PLC system for smart control. GN equipped touch screen and rod control board to double ensure the performance. Clients can choose suitable type per jobsite condition.
3) German brand NETZSCH pump have been equipped to feeding for the high speed centrifuges. All the screw pumps are with VFD control and controlled by the centrifuge VFD panel to get variable speed automatically.
4) The drilling mud and drilling waste decanter centrifuge will be put on a telescopic skid. Both the centrifuge feeding pump and the smart control panel is mounted on the same skid for compact design.
5) In order to cater for the offshore drilling rig lifting standard, all the centrifuges and telescopic skids is certified by DNV per DNV2.7-1 standard.
If you have any question on GN equipment, or want more information about GN brand decanter centrifuge, welcome you contact GN group people freely.
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Published: 04 June 2016
Russia is a very important market of GN. GN owns a good marketing share in Russia market. With the establishment of GN Solids Russia, there are more and more cooperation between GN group and Russia oilfield waste management companies.
Recently, a complete drilling waste management system has been dispatched for a Russia client. The system has been put in a 40ft container for fast moveable and also for keep warming the cold weather of Russia. It is not the first time for GN Solids Control company sent containerized system to Russia market. The system includes following equipment:
1) Containerized drilling cuttings vertical dryer system consist of one set of GNCD930 vertical cuttings dryer, catch tank, flushing pump and mud transfer pump.
2) Cuttings collection box for storage of drilling cuttings from the vertical cuttings dryer.
3) Feeding screw conveyor for transfer drilling cuttings from the oil drilling rig and sent to vertical cuttings dryer.
4) Drilling cuttings transfer pump for transfer drilling cuttings with more moisture.
5) Variable speed decanter centrifuge with feed pump for polishing the drilling mud recovered from the cuttings dryer.
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Published: 22 May 2016
GN Solids America is the branch company of GN Solids Control. GN Solids America owns office, warehouse, sales team, and service team in Houston, TX, America.
GN Solids Control offers sales and rental service to U.S and the surrounding market, like South America and Africa. Furthermore, GN Solids America offers second hand drilling waste management equipment for sale.
Below is what GN Solids America does offer in U.S.A:
1) Solids Control linear motion shale shaker. All shakers are in stock for sale.
2) Drilling waste high G dryer shaker in stock for sale. It is a 4-panel shaker model with high G force especially for waste base mud and cuttings.
3) Drilling waste decanter centrifuge, the centrifuge size varies from the popular 14 inch to the big bowl size 18 inch and 22 inch. They can be used for barite recovery, waste water treatment and drilling waste management. Furthermore, GN Solids America offers a mini size decanter centrifuge with bowl size as small as 9 inch.
4) Drilling waste vertical cuttings dryer. It is mainly for oil base cuttings treatment. GN patent design vertical cuttings dryer can also be used for water based cuttings treatment.
Besides all above equipment, GN Solids Control offers accessories equipment for them. As GN main business field, drilling waste decanter centrifuges and vertical cuttings dryer are GN super star equipment. It owns latest design and competitive price, it is your good choice for the drilling waste management process. GN Solids America has a good business on the sales and rental service of the drilling waste decanter centrifuge business. Furthermore, GN Solids America offers brand new as well as second hand drilling waste management shakers, decanter centrifuges and vertical cuttings dryer for sale.
Besides GN Solids America, GN Solids Control owns another separate brand:
1) GN Solids Russia
2) GN Solids Australia
If you have any questions or inquire on drilling waste management equipment, welcome you contact GN Solids Control group freely.
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Published: 15 May 2016
Unlike the drilling waste management treatment, the wastewater separation request high bowl speed with lower differential speed (also called conveyer speed).
Why high differential speed (conveyer speed) cannot be used for wastewater treatment?
1) Firstly, the high differential speed (conveyer speed) will mix the fluids and the solids completely; the whole centrifuge will be like a mixing machine, rather than a separation machine.
2) Secondly, as there is normally the chemical used for wastewater treatment. The big differential speed (conveyer speed) may push the solids to the fluids outlet.
3) Furthermore, if there is chemicals dosed in the wastewater, it will generate foaming to the centrifuges.
So if your centrifuge faced above problems as above, you may need to consider reduce the differential speed (conveyer speed).
For GN design decanter centrifuge, the main drive motor driving centrifuge bowl through gearbox. The back drive motor driving propeller directly. And the gearbox ration is fixed for a centrifuge model. So how the differential speed (conveyer speed) of the decanter centrifuge can be reduced?
1) Firstly, as there is relationship between differential speed (conveyer speed), back drive motor, and gearbox ration, you can reduce the bowl speed to reduce the differential speed (conveyer speed).
With GN PLC smart control VFD decanter centrifuge, you can reduce the bowl speed directly on the VFD control panel.
For fixed speed centrifuge, you can change the centrifuge pulley and belt to reduce the differential speed (conveyer speed). It is the normal way for many professional mud service companies, as they are familiar with centrifuge running and maintenance. Fixed speed is lower cost.
For the new centrifuge users, PLC smart control VFD centrifuge is better.
2) With PLC smart control VFD centrifuge, the operator can also reduce the propeller speed through reduce the back drive motor speed. The differential speed (conveyer speed) can also be reduced in this way.
Option 2 Reduce the back drive motor speed is more recommended to reduce the differential speed (conveyer speed), in this case, the centrifuge can be running in high speed and lower differential speed (conveyer speed), it can get a better wastewater separation performance of the decanter centrifuge.
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Published: 02 May 2016